Збірники наукових праць ЦНТУ
Permanent URI for this communityhttps://dspace.kntu.kr.ua/handle/123456789/1
Browse
12 results
Search Results
Item type:Item, Обґрунтування обладнання для збирання льону олійного зернозбиральним комбайном(ЦНТУ, 2022) Дідух, В. Ф.; Буснюк, В. В.; Бодак, М. В.; Didukh, V.; Busyijk, V.; Bodak, M.В статті проводиться аналіз технологій збирання льону олійного з використанням зернозбирального комбайна. Тривалі дослідження у Луцькому НТУ вказують на можливість застосування брання стеблостою льону олійного. Запропонована конструкція широкозахватного брального апарату для даного способу з врахуванням сучасної методології створення сільськогосподарської техніки. Визначено необхідні робочі органи, які забезпечують формування потоку групи стебел і передачу їх на жатку зернозбирального комбайна. Встановлена умова нерозривності потоку групи стебел для забезпечення рівномірної подачі у молотильний апарат для якісного відділення насіння. Presentation of the results of experimental field research, laboratory to determine the conditions for harvesting oilseed flax stalks in the phase of full maturity. Outlining the conditions for the technological operation of harvesting oilseed flax by extracting stems from the soil. Presentation of the methodology for determining the necessary working elements of the equipment for extracting stems from the soil and forming the continuity of the flow of a group of stems on the harvesting part of the combine harvester. The problem that arises in the process of harvesting flax oil in the phase of full maturity is due to the presence of fiber in the stems, which complicates the work of the segmental-finger cutter. Therefore, the collection of such stems is carried out by the method of taking (extraction from the soil). This phenomenon requires the development of equipment for the universalization of the combine harvester, which increases its ability to be used in the harvesting of crops, taking into account the growing conditions and the state of the stalk. The experiments were conducted in the field on the Lyrina variety to establish the average value of the collection effort. The crops were not characterized by uniform ripening, which allowed to choose areas that characterized the maturity phases of oilseed flax. Start of research: mid-July, end - until 01.09. Accordingly, the study of the continuity of flow was conducted in the laboratory by simulating the selection of stems from one to five adjacent rows. It was found that a cylindrical support rough surface is required to ensure the continuity of the flow in the equipment. Based on the proposed structural and logical scheme, the main working units of the equipment to ensure high-quality harvesting of oilseed flax of any phase of ripeness without changing the design of the harvesting part of the combine harvester. These include: the mechanism of separation of portions of the stem from the total array and the picking device, which consists of pairs of rollers with horizontal axes of rotation and a distance between them of 76.2 mm. Combining the results of field and laboratory studies with the analysis of forces when moving the stem mass in the form of a flow of a group of stems on the supporting surface allowed to offer a constructive - layout scheme of equipment for harvesting oilseed flax. This equipment is intended to be installed on the harvesting part of the combine without changing its design. The analysis of forces performed for the flow of stems moving inseparably on a cylindrical support surface is important for the study of the selection of the stem mass of crops from rolls.Item type:Item, Розмірна обробка електричною дугою бічної поверхні зносостійкого інструменту(ЦНТУ, 2018) Сіса, О. Ф.; Пукалов, В. В.; Юр’єв, В. В.; Сиса, О. Ф.; Юрьев, В. В.; Sisa, O.; Pukalov, V.; Yuryev, V.Виконано обґрунтування технологічної схеми формоутворення зовнішньої бічної поверхні пуансону, способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в міжелектродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу розмірної обробки електричною дугою твердого сплаву ВК8 з режимами обробки і геометричними параметрами. Выполнено обоснование технологической схемы формообразования внешней боковой поверхности пуансона, способом размерной обработки электрической дугой с учетом особенностей физического механизма образования и гидродинамических явлений в межэлектродном промежутке. Установлены аналитические связи технологических характеристик процесса размерной обработки электрической дугой твердого сплава ВК8 с режимами обработки и геометрическими параметрами. The article is devoted to development of the technology and equipment for rough machining of hard-face puncheon's lateral surface with electrical arc as a highly efficient alternative to the conventional methods of rough machining. In order to extend the durability period of the sheet material blanking die, the strong wearproof materials should be used. The hard-face axial puncheons are used due to high strength, hardness and wearproofness. The puncheons are made of the cylindrical hard-face cores, with diameter ranging from 2...20 mm. Then they are grinded. The cores are made of hard alloys with wolfram carbide grain size less than 1 µm, and the 8...25% of cobalt binding content. The cores are produced by the hard-face powder pressing and further sintering in vacuum-compressor furnace. When sintering the cores shrink, followed with the contraction process. The core bending may reach up to 0.35 mm and more. Such curve cores are not used for grinding. Therefore, the problem is to find some optional technologies of treating the hard-face cores for the puncheons. It is suggested to remove the puncheon's lateral surface with electrical arc at the stage of the hard-face blank treatment. This allows removing large allowances of material along with the shortest treatment time. It is suggested to produce the puncheon lateral surface with roughness of Ra = 16…30 µm following rough machining. Thus, the large allowances of material are removed with the shortest treatment time. Here, the treatment cycle of the hard-face puncheon's lateral surface reduces by 1.4...1.8 times. The substantiation was made for the process flow diagram covering fabrication of the hard-face puncheon's lateral surface subject to specifics of the physical mechanism of formation and the hydrodynamic phenomena in the inter-electrode gap. The analytical links were determined between the technological specifications of the process featuring ВК8 alloy rough machining with electrical arc, the processing modes and geometrical parameters. The resulting models enable managing the capacity, specific capacity, specific consumption of electric power and the treated surface accuracy, along with forecasting and optimizing these parameters. The technical solution is offered enabling to expand the processing capacities of the hard-face puncheon's production.Item type:Item, Розмірна обробка електричною дугою бічної поверхні напрямного ролика з композиційного матеріалу на основі реліту(ЦНТУ, 2018) Сіса, О. Ф.; Пукалов, В. В.; Свяцький, В. В.; Сиса, О. Ф.; Свяцкий, В. В.; Sisa, O.; Pukalov, V.; Sviatskyi, V.Виконано обґрунтування технологічної схеми формоутворення зовнішньої бічної поверхні напрямного ролика, способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в міжелектродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу розмірної обробки електричною дугою твердого сплаву «Реліт» з режимами обробки і геометричними параметрами. Выполнено обоснование технологической схемы формообразования внешней боковой поверхности направляющего ролика, способом размерной обработки электрической дугой с учетом особенностей физического механизма образования и гидродинамических явлений в межэлектродном промежутке. Установлены аналитические связи технологических характеристик процесса размерной обработки электрической дугой твердого сплава «Релит» с режимами обработки и геометрическими параметрами. The article is dedicated to development of technology and equipment of rough machining method by electric arc of a guide roller side surface, as high performance alternative to traditional methods of rough machining. During operation, the damage to the surface of the hard alloys guide roller caliber occurs by abrasion and chipping of carbide particles. The development of net shaped roll marks occurs by the occurrence of hotbeds of accelerated cluster abrasion and chipping of smaller particles with subsequent growth of these areas and unification in a closed net shaped roll marks. The turned out particles of hard alloy leave the machining marks on the wire, in such a worn the hard alloy rolling roller does not meet the specified dimensions and it is reground to a smaller diameter by grinding of diamond tool on the rough machining stage. It is proposed on the stage of rough machining to remove the worn-out profile of a guide roller side surface with help of dimensional electric arc, which allows you to remove big allowances of material at the lowest treatment costs. It is suggested to get the lateral surface by dimensional electric arc with a given roughness of Ra = 10..20mkm, which allows you to take great allowances material at the lowest cost processing time.In this case, the processing cycle of hard alloy side surface decreased of 1,4…2,6 times. The justification of technical scheme of forming the guide roller side surface by electric arc sizing method is done taking into account features of physical formatting mechanism and hydrodynamic phenomena in the electrode gap. The analytical communication of technological characteristics of rough machining process by electric arc made of composite material, based on relit, with the modes of processing and geometric parameters are established. The obtained models allow to control the productivity and specific productivity, specific electricity consumption, quality and surface accuracy which is processed, predicted and optimized given characteristics. A technical solution is proposed that allows to expand the technological possibilities of processing the guide roller.Item type:Item, Технологія виготовлення зовнішньої бічної поверхні катків гранулятора(ЦНТУ, 2017) Сіса, О. Ф.; Пукалов, В. В.; Кислюк, О. В.; Sisa, О.; Pukalov, V.; Kislyuk, О.Виконано обґрунтування технологічної схеми формоутворення зовнішньої бічної поверхні катка гранулятора, способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в міжелектродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу розмірної обробки електричною дугою сталі ШХ15СГ з режимами обробки і геометричними параметрами. The article is dedicated to the development of technology and equipment a roller of granulators processing with dimensional electric arc as high-performance alternative to traditional methods of processing. It is suggested to get the lateral surface by dimensional electric arc with a given roughness of Ra = 6,3..22mkm, which allows you to take great allowances material at the lowest cost processing time. In such a case the cycle of matrix processing decreases in 4,1-8,2 times. The objectivity of technological schema the roller of a granulator by the method of dimensional processing by electric arc with consideration of specialties of physical mechanism of creation and hydrodynamic phenomena in electrode period was performed. The analytical connections of technological processing characteristics of sized processing by electrical arc of steel SHH15SG were established, with the modes of processing and geometrical parameters.Item type:Item, Технологія виготовлення порожнин високоміцних гайок спеціального призначення(ЦНТУ, 2017) Сіса, О. Ф.; Пукалов, В. В.; Юр’єв, В. В.; Sisa, O.; Pukalov, V.; Yuryev, V.Виконано обґрунтування технологічної схеми формоутворення поверхонь порожнини високоміцної гайки спеціального призначення, способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в міжелектродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу розмірної обробки електричною дугою сталі 20Г2Р з режимами обробки і геометричними параметрами. The article is devoted to the development of technology and equipment for the method of electric arc machining of cavities of high-strength screw-nuts for special purposes, as a highly effective alternative to traditional methods of processing. In the conditions of a single and small-scale production, high-strength nuts of special purpose with an internal cavity under a special key for tightening are used to assemble and fasten the critical elements of mining equipment, therefore it is economically disadvantageous to use the technology of stamping such nuts because of the high cost of the die tooling. The technology for manufacturing of special screw-nuts consists of two basic operations: obtaining a special nut billet and forming an internal special profile. An important factor in increasing the load-bearing capacity of high-loaded high-strength screw-nuts is to increase the elasticity of the thread. This is ensured by the grade of material and the quality of the steel billet. When developing technology and equipment, it is necessary to take into account the conditions that will ensure the production of high-quality threads and the formation of a reinforced cavity under a special tightening key with an appropriate surface roughness. Therefore, the method of dimensional processing by electric arc makes it possible to obtain hardened cavities with an appropriate roughness for a special tightening key. It is established that the optimal parameters of the walls of the cavities of high-strength screw-nuts of special purpose at processing capacity M = 6010 mm³ / min., dimensional electric arc, there is a roughness Ra = 6,3..21 mkm, which provides the necessary geometric dimensions and surface quality. It is proposed to receive cavities of high-strength screw-nuts of special purpose with a dimensional electric arc with a given roughness Ra = 6,3..21 mkm, side walls, which allows you to shoot large material allowances with the least time spent on processing. At the same time, the treatment cycle of the cavity of high-strength screw-nuts for special purposes decreased 10 times. The feasibility study of the technological scheme for the formation of cavities of high-strength screw-nuts of a special purpose by the method of dimensional processing by an electric arc is made, taking into account the features of the physical mechanism of formation and hydrodynamic phenomena in the interelectrode gap. Analytical links of technological characteristics to the process of dimensional processing by an electric arc of steel 20G2Р, with processing modes and geometrical parameters are established.Item type:Item, Обробка розмірною електричною дугою шестигранних порожнин пуансонів гарячого пресування(КНТУ, 2016) Сіса, О. Ф.; Sisa, О.Виконано обґрунтування технологічної схеми формоутворення поверхонь шестигранної порожнини пуансонів гарячого пресування головок болтів, способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в міжелектродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу розмірної обробки електричною дугою сталі 5ХНМ з режимами обробки і геометричними параметрами. The article is dedicated to the development of technology and accessories of the method for processing of hexagonal cavities of hot-pressing punches by electrical arc, as high-performance alternative to traditional processing methods. An important factor in increasing the carrying capacity of heavy duty bolts is the increasing of the elasticity of the bolt head. This condition is fully met by the high-strength bolts with hexagon head produced by the method of hot pressing. The use of an elastic flange ensures continuous operation under alternating loadings without loss of pre-tightening efforts. When developing equipment and tools, it is necessary to take into account the conditions which ensure the formation of the bolt head. The most important parameter for pressing is the dimensional accuracy, hot impact resistance of the tool, material ductility, burr tool cavity walls, since the pressure force on the transmission side surface is proportional to the pressure in the longitudinal direction. It is found that the optimum parameters hex hot pressing punch cavity walls during the processing performance of M = 610 mm³ / min. by electrical arc, is the roughness Ra = 2,5..6,3 mkm that provides frictional force required to fill the cavity of the bolt head. It is suggested to get the hexagonal cavities of hot pressing punches by dimension electrical arc with the set roughness Ra = 2,5..6,3 mkm of side walls, which allows you to take great allowances material at the lowest cost to the processing time. At the same time the cycle of processing is decreased 2-4,5 times. The objectivation of technological scheme of formation of hexagonal cavities of hot pressing punches by dimension electrical arc was made taking into account features of the physical mechanism of formation and hydrodynamic phenomena in the electrode gap. The analytical processing characteristics of process of sizing by electric arc of steel 5HNM with treatment regimes and geometrical parameters were established.Item type:Item, Моніторинг умов роботи електроприводу ковальсько-штампувальних машин(КНТУ, 2006) Кришкін, Б. Б.; Карпусь, О. В.У статті описано методику фахового супроводження електроприводу ковальсько- штампувального обладнання, умови роботи якого вимагають постійного застосування режиму повторно- довготривалих пусків. Наведені результати відповідних експерементальних досліджень та запропоновано послідовність проведення процедур інженерного моніторингу з метою підвищення довговічності роботи обладнання. The method of professional accompaniment electric-drived blacksmith-punching equipment is described in the article, the terms of work of which require permanent application of the long repeatedlydurations startings mode. The results of the proper experimental researches and the sequence of procedures conducting of the engineering monitoring have been done with the purpose of increase of longewearvity of work of equipment.Item type:Item, Теоретичні дослідження процесу дозування бункерними дозаторами грубих і соковитих кормів(КНТУ, 2009) Матвєєв, К. Д.; Олійникова, В. Ю.Item type:Item, Обробка електричною дугою матриць для брикетування(КНТУ, 2015) Сіса, О. Ф.; Sisa, OlehВиконано обґрунтування технологічної схеми формоутворення бічних поверхонь утвору матриць для брикетування способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в міжелектродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу розмірної обробки електричною дугою сталі Х12МФ з режимами обробки і геометричними параметрами. The article is dedicated to the development of technology and equipment method of packing dies processing with dimensional electric arc as high-performance alternative to traditional methods of processing. Fuel briquettes are formed by pressing force with the pressure up to 500 kN of pre-shredded waste wood and plant in the hole of matrix, where the process of aggregation goes. In the development of equipment and tools it is necessary to take into account the conditions that will ensure the formation of fuel briquettes. The most important parameter for pressing fuel briquettes is the energy which corresponds to the work of frictional forces against the walls of the die hole, since the pressure force transmitted to the side surface, is proportional to pressure in the longitudinal direction. The optimal parameter of the walls of the die hole is the roughness Ra = 3,2..6,3 mkm, which provides the frictional force when unitizing. It is suggested to get the die hole for briquetting by dimensional electric arc with a given roughness of Ra = 3,2..6,3 mkm of the side walls of the matrix, which allows you to take great allowances material at the lowest cost processing time. In such a case the cycle of matrix processing decreases in 4,1-5,2 times. The objectivity of technological schema of die hole formation by the method of dimensional processing by electric arc with consideration of specialties of physical mechanism of creation and hydrodynamic phenomena in electrode period was performed. The analytical connections of technological processing characteristics of sized processing by electrical arc of steel X12MF were established, with the modes of processing and geometrical parameters.Item type:Item, Розмірна обробка електричною дугою бічної поверхні твердосплавного прокатного валка(КНТУ, 2014) Сіса, О. Ф.; Sisa, O.Виконано обґрунтування технологічної схеми формоутворення бічної поверхні твердосплавного валка способом розмірної обробки електричною дугою з урахуванням особливостей фізичних механізмів їх утворення та гідродинамічних явищ в міжелектродному проміжку. Встановлені аналітичні зв’язки технологічних характеристик процесу чорнової розмірної обробки електричною дугою сплаву ТС-15 з режимами обробки і геометричними параметрами. The article is dedicated to development of technology and equipment of rough machining method by electric arc of hard-alloy forming roll side surface, as high performance alternative to traditional methods of rough machining. During operation, the damage to the surface of the hard alloys roll caliber occurs by abrasion and chipping of carbide particles. The development of net shaped roll marks occurs by the occurrence of hotbeds of accelerated cluster abrasion and chipping of smaller particles with subsequent growth of these areas and unification in a closed net shaped roll marks. The turned out particles of hard alloy leave the machining marks on the wire, in such a worn the hard alloy roll does not meet the specified dimensions and it is reground to a smaller diameter by grinding of diamond tool on the rough machining stage. It is proposed on the stage of rough machining to remove the worn-out profile of hard alloy roll side surface with help of dimensional electric arc, which allows you to remove big allowances of material at the lowest treatment costs. In this case, the processing cycle of hard alloy side surface decreased of 1,9 times. The justification of technical scheme of forming the hard alloy roll side surface by electric arc sizing method is done taking into account features of physical formatting mechanism and hydrodynamic phenomena in the electrode gap. The analytical communication of technological characteristics of rough machining process by electric arc alloy TS-15, with the modes of processing and geometric parameters are established.