Кафедра експлуатації та ремонту машин

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    Restoration of bronze bushes by the method of surface plastic deformation
    (Science Publishing Corporation, 2016) Shepelenko, I.; Warouma, A.; Sherkun, V.; Шепеленко, І. В.; Черкун, В. В.
    The restoration cost for agricultural machinery parts systematically influences on that of agricultural production. Hence theneed to find the most effective and less expensive methods for repairing these parts. The bushes of the connecting rods of internal combustion engines are among the parts that wear out quickly and are made with expensive and deficient bronzes. The technical equipment used consists a worn out bushes of bronze treated by various methods, a vibro-rolling device, deformation software, a profilograph-profilometer, a mi-croscope, and a machine of friction. In order to analyze the performance of the bushesof the connecting rods of internal combustion engines resulting from various treatments, the following parameters were determined: the height of the micro-relief elements, the absorp-tion and the surface oil retention force, the optimum support surface, the wear and the wear intensity, the temperature of the friction area and the duration of the running-in period. The vibro-rolling followed by the deformation by broaching increases oil retention force from 1.8 to 2 times, and the wear resistance from 1.86 to 3.45 times as compared with the traditional technology. This new technology can be used for the restoration of the bushes of the connecting rods of internal combustion engines.
  • Item
    Improvement of finishing antifriction treatment without abrasive of the rubbing parts surfaces of agricultural machineries
    (2014) Shepelenko, I.; Cherkun, V.; Warouma, A.; Шепеленко, І. В.; Черкун, В. В.
    The wear of machines and mechanisms after rubbing is a major concern. The costs of manufacturing and restoration parts for agricultural machinery are enormous such as the trunnions pinions of hydraulic pumps. Finishing treatment antifriction without abrasive (FTAA) is the existing method of manufacturing and restoration, but it has disadvantages like low work efficiency and the frequent replacement of the instrument. That is why a new method of FTAA parts type ''tree'' has been developed called vibratory finishing treatment antifriction without abrasive, (VFTAA) method. The study was conducted at the laboratory of the State Technical University of Kirovograd (Ukraine) where turn 16K20, the profilograph-profilometer "Talysurf-5", the scanning electron microscope REM-106I, friction machine MI-1M and the stand KI-28097-02M were used respectively for machining, study of micro relief before and after the VFTAA, microstructure, wear resistance and the determination of the break-in period of parts. The results showed that the VFTAA helped reduce the roughness Ra of the samples studied by half compared to the samples processed by polishing and 1.3 times compared to those treated with the FTAA, the break-in period has been reduced four times , this leads to an increase in the life of the hydraulic pump. This technology can be recommended for manufacturing and repair of hydraulic units of agricultural machineries.