Збірники наукових праць ЦНТУ
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Item Розмірна обробка тіл обертання електричною дугою з використанням дротового електрода-інструмента(ЦНТУ, 2019) Боков, В. М.; Bokov, V.Запропоновано та досліджено високопродуктивний спосіб розмірної обробки тіл обертання електричною дугою з використанням дротового електрода-інструмента, який дозволяє підвищити точність обробки. Предложен и исследован высокопроизводительный способ размерной обработки тел вращения электрической дугой с использованием проволочного электрода-инструмента, который позволяет повысить точность обработки. In modern engineering electro-erosion methods are used for treatment of rotation bodies made of hard-to-machine materials. They provide non-force cutting and allow treating any electrically conductive material regardless of its hardness. Thus, a high-performance arc treatment method is known. The method applies a graphite electrode-tool, but it does not provide high machining accuracy due to increased abrasive wear of the electrode-tool. In addition, there is a method of electro-spark machining of rotation bodies which compensates for wear by pulling the wire electrode tool in the treatment area, but does not provide high processing performance. The author of the work combines the advantages of these methods. The result of the combination is a new method of dimensional arc treatment of rotation bodies using a wire electrode tool. Thus, the objective of the study is to improve the accuracy of the process of dimensional treatment by an arc of rotation bodies using a wire electrode tool. The basis of the proposed method is a new technological scheme of shaping the surface of the rotation body. An electric arc is excited in the hydrodynamic fluid flow between the workpiece electrode, which rotates, and the wire electrode tool, which is pulled in the treatment area along the convex surface of the electrode holder in a plane that is perpendicular to the axis of rotation of the workpiece electrode. The process is carried out with a guaranteed gap between the non-treated surface of the workpiece electrode and the electrode-tool without tracking the supply of the electrode-tool. Broaching the wire electrode tool allows compensating its wear. The use of the proposed method, in comparison with the known, allows increasing the accuracy of shaping the surface of the rotation body from 14 to 8 points of accuracy degree. Mathematical models of technological characteristics, characterizing the performance and quality of the process of dimensional arc treatment using a wire electrode-tool, which allow them to control and forecast, are obtained. The physical mechanism of formation of surface roughness is investigated. The possibility of forming the surface successively in several passes or in one pass is shown.Item Підвищення ефективності електродугового різання бідротовим електродом-інструментом(ЦНТУ, 2018) Боков, В. М.; Bokov, V.Удосконалено та досліджено високопродуктивний спосіб електродугового різання металів бідротовим електродом-інструментами шляхом застосування зворотного прокачування органічного середовища. Усовершенствован и исследован высокопроизводительный способ электродугового резания металлов бипроволочным электродом-инструментом за счёт применения обратной прокачки органической среды. Modern engineering applies electrical, physical and chemical methods for cutting hard-to-treat materials. In most cases it is the process productivity that determines the choice of a cutting method. We know the technological shaping scheme for electric arc cutting which compensates the electric erosion wear of the electrode tool due to the parallel pulling of two electrode tools (that is, a bipolar electrode tool) with the direct pumping of process water through the front inter-electrode gap clearance. However, the direct pumping creates conditions for the concentration of torsion products in the lateral gap clearance. As a result, long arcs appear which, on the one hand, form an inclined cutting surface and increase cutting time, and, on the other hand, they destroy the electrode holders. Besides, technical water, as the process water, partially conducts electric current. Due to this part of power linked up with the electrode is not effectively used/ The objective of the work is to increase the efficiency of electric arc cutting with a bipolar electrode tool by applying reverse pumping of the organic medium. We know the technological scheme for shaping which compensates the wear of the bipolar electrode tool due to its pulling in the cutting zone, in which the direct pumping of process water is used. However, the application of this technology creates conditions for the concentration of erosion in the lateral inter-electrode gap clearance. As a result, long arcs appear that form an inclined cutting surface and destroy the electrode holders. And the leakage of current (through water) reduces the cutting performance. The work suggests a new technological shaping scheme for the electric arc cutting by a bipolar electrode tool which uses reverse pumping and organic medium. The new scheme allowed eliminating the above-mentioned disadvantages of the known scheme. Experimental research was carried out and mathematical models of technological characteristics which allow managing and predicting productivity, accuracy and quality of electric arc cutting have been obtained. Thus, a high-performance method of electric arc cutting of metals by a bipolar electrode tool has been studied and improved by using reverse pumping of the organic medium.Item Електродугове різання металів бідротовим електродом-інструментом(ЦНТУ, 2017) Боков, В. М.; Bokov, V.Запропоновано та досліджено високопродуктивний спосіб електродугового різання металів бідротовим електродом-інструментами. Розроблено концепцію проектування експериментального верстата, що реалізує даний спосіб різання. The goal of the work is to develop a new way of electric arc metal cutting with electrode tool wear compensation and to develop a machine design concept. In this new of electric arc metal cutting that is proposed, a new cut shaping technology scheme, in which the electric arc is excited in the hydrodynamic flow of the working fluid between an electrode-blank and a composite electrode-tool, is used. This electrode-tool includes two parallel wires, which are pulled over the convex surface of the electrode holder. The work fluid is pumped into the cutting zone under a process pressure the electrode holder and into the gap between the wires; the size of the gap is less or equal two interelectrode end backlashes. This allows conducting the cutting process without the formation of technological protrusion between wires. Distinctive features of a new cut shaping technology scheme are reflected in a machine design concept, which ensures the following: optimal process conditions in the cutting zone, minimal cut width, maximum possible cutting performance, parallel pulling and tensioning of the two wires in the cutting zone, wire in pulling speed adjustment, cutting depth monitoring, optimum wear of the bi-wire electrode-tool. This article proposes and examines a high performance way of electric arc metal cutting with bi-wire electrode-tool. The physical cutting mechanism is described. Machine design concept, which implements this method, is developed. Experimental machine «Knife-1» for electric arc hard materials cutting with bi-wire electrode-tool is designed, manufactured and examined.